DE104
Low Tg Laminate and Prepreg
DE104 offers excellent thermal resistance, due to its special resin system and a low coefficient of thermal expansion in the Z-axis.
Thermal Performance |
Electrical Performance |
Industry Approvals |
Tg:
135°C
Td: 315°C |
Dk:
4.37
Df: 0.022 |
IPC-4101 /21
UL - File Number E41625
|
Thermal Performance
Td: 315°C
Electrical Performance
Df: 0.022
Industry Approvals
The glass transition temperature (Tg) is 135°C (DSC). Time to delamination of the laminate at a temperature of 260°C is 12 minutes and the decomposition temperature (Td) is 315°C. The product is listed as FR-4 and can be processed using standard parameters. DE104 multilayer (ML) corresponds to NEMA-grade FR-4 and meets the requirements of IPC-4101.
Product Features
- Industry Recognition
- UL File Number: E41625
- RoHS Compliant
- Processing Advantages
- FR-4 process compatible
- UV blocking and AOI fluorescence
Production & Manufacturing
Currently manufactured in Europe
Product Availability
- Standard Material Offering: Laminate
- 2 to 93 mil (0.05 to 2.4 mm)
- Copper Foil Type
- HTE Grade 3
- Copper Weight
- ½, 1 and 2 oz (18, 35 and 70 µm) available
- Thinner copper foil available
- Standard Material Offering: Prepreg
- Roll or panel form
- Tooling of prepreg panels
- Glass Fabric Availability
- E-glass
- Square weave glass
- Mechanically spread glass
Property | Typical Value | Units | Test Method | |
---|---|---|---|---|
Metric (English) | IPC-TM-650 (or as noted) | |||
Glass Transition Temperature (Tg) by DSC | 135 | °C | 2.4.25C | |
Decomposition Temperature (Td) by TGA @ 5% weight loss | 315 | °C | 2.4.24.6 | |
Time to Delaminate by TMA (Copper removed) | T260 | 12 | Minutes | 2.4.24.1 |
Z-Axis CTE |
A. Pre-Tg B. Post-Tg C. 50 to 260°C, (Total Expansion)
|
70 250 4.2
|
ppm/°C ppm/°C %
|
2.4.24C |
X/Y-Axis CTE | Pre-Tg | 16/13 | ppm/°C | 2.4.24C |
Thermal Conductivity | 0.36 | W/m·K | ASTM E1952 | |
Thermal Stress 10 sec @ 288ºC (550.4ºF) |
A. Unetched B. Etched
|
Pass | Pass Visual | 2.4.13.1 |
Dk, Permittivity |
A. @ 100 MHz B. @ 500 MHz C. @ 1 GHz D. @ 2 GHz E. @ 5 GHz
|
4.46 4.40 4.37 4.35 4.32
|
— |
2.5.5.3 2.5.5.3 2.5.5.9 2.5.5.5 2.5.5.5
|
Df, Loss Tangent |
A. @ 100 MHz B. @ 500 MHz C. @ 1 GHz D. @ 2 GHz E. @ 5 GHz
|
0.020 0.021 0.022 0.023 0.024
|
— |
2.5.5.3 2.5.5.3 2.5.5.9 2.5.5.5 2.5.5.5
|
Volume Resistivity |
A. C-96/35/90 B. After moisture resistance C. At elevated temperature
|
— 1.3 x 106 3.4 x 107
|
MΩ-cm | 2.5.17.1 |
Surface Resistivity |
A. C-96/35/90 B. After moisture resistance C. At elevated temperature
|
— 1.0 x 106 7.2 x 106
|
MΩ | 2.5.17.1 |
Dielectric Breakdown | >50 | kV | 2.5.6B | |
Arc Resistance | 105 | Seconds | 2.5.1B | |
Electric Strength (Laminate & laminated prepreg) | 54 (1350) | kV/mm (V/mil) | 2.5.6.2A | |
Comparative Tracking Index (CTI) | 2 | Class (Volts) |
UL 746A ASTM D3638 |
|
Peel Strength |
A. B. Standard profile copper 1. After thermal stress 2. At 125ºC (257ºF) 3. After process solutions
|
1.23 (7.0) 1.58 (9.0) 1.23 (7.0) 1.58 (9.0)
|
N/mm (lb/inch) |
2.4.8C 2.4.8.2A 2.4.8.3 2.4.8.3
|
Flexural Strength |
A. Length direction B. Cross direction
|
579 (84.0) 450 (65.2)
|
MPa (kpsi) | 2.4.4B |
Tensile Strength |
A. Length direction B. Cross direction
|
393 (57.0) 292 (42.4)
|
MPa (kpsi) | ASTM D3039 |
Moisture Absorption | 0.3 | % | 2.6.2.1A | |
Flammability (Laminate & laminated prepreg) | V-0 | Rating | UL 94 | |
Relative Thermal Index (RTI) | 130 | °C | UL 94 | |
The data, while believed to be accurate and based on analytical methods considered to be reliable, is for information purposes only. Any sales of these products will be governed by the terms and conditions of the agreement under which they are sold. |
NOTE
Visit our site http://www.isola-group.com for more details.
Revisions:
A: Initial release - 4/17
B; Correct 5GHz Df label - 8-17
C: Corrected units for Flexural and Tensile Strength - 8/18
D: Change MOT to RTI 5/19
Core Data
Construction | Resin Content% | Thickness (inch) | Thickness (mm) | Dielectric Constant (DK)/ Dissipation Factor (DF) | ||||
---|---|---|---|---|---|---|---|---|
100 MHz | 500 MHz | 1 GHz | 2 GHz | 5 GHz | ||||
1 x 106 | 74% | 0.002 | 0.05 | 4.07 0.0180 |
4.03 0.0210 |
4.01 0.0240 |
3.96 0.0250 |
3.89 0.0260 |
1 x 1080 | 61% | 0.003 | 0.08 | 4.29 0.0170 |
4.25 0.0190 |
4.23 0.0210 |
4.19 0.0220 |
4.13 0.0220 |
1 x 2116 | 45% | 0.004 | 0.10 | 4.61 0.0140 |
4.58 0.0160 |
4.56 0.0180 |
4.54 0.0180 |
4.47 0.0180 |
1 x 1652 | 42% | 0.005 | 0.13 | 4.67 0.0140 |
4.64 0.0150 |
4.62 0.0170 |
4.60 0.0180 |
4.55 0.0180 |
1 x 1652 | 50% | 0.006 | 0.15 | 4.50 0.0150 |
4.46 0.0170 |
4.45 0.0190 |
4.42 0.0200 |
4.36 0.0200 |
1 x 7628 | 39% | 0.007 | 0.18 | 4.72 0.0130 |
4.68 0.0150 |
4.67 0.0170 |
4.65 0.0170 |
4.56 0.0170 |
1 x 7628 | 44% | 0.008 | 0.20 | 4.58 0.0150 |
4.56 0.0160 |
4.53 0.0170 |
4.51 0.0180 |
4.46 0.0180 |
2 x 2165 | 47% | 0.010 | 0.25 | 4.52 0.0140 |
4.48 0.0160 |
4.47 0.0180 |
4.44 0.0190 |
4.39 0.0190 |
2 x 1652 | 42% | 0.010 | 0.25 | 4.67 0.0140 |
4.64 0.0150 |
4.62 0.0170 |
4.60 0.0180 |
4.55 0.0180 |
2 x 1652 | 50% | 0.012 | 0.30 | 4.50 0.0150 |
4.46 0.0170 |
4.45 0.0190 |
4.42 0.0200 |
4.36 0.0200 |
2 x 7628 | 39% | 0.014 | 0.36 | 4.72 0.0130 |
4.68 0.0150 |
4.67 0.0170 |
4.65 0.0170 |
4.56 0.0170 |
2 x 7628 | 41% | 0.015 | 0.38 | 4.70 0.0140 |
4.66 0.0150 |
4.65 0.0170 |
4.62 0.0170 |
4.57 0.0180 |
2 x 7628 | 44% | 0.016 | 0.41 | 4.58 0.0150 |
4.56 0.0160 |
4.53 0.0170 |
4.51 0.0180 |
4.46 0.0180 |
2x7628, 1x2116 | 42% | 0.018 | 0.46 | 4.67 0.0140 |
4.64 0.0150 |
4.62 0.0170 |
4.60 0.0180 |
4.55 0.0180 |
3 x 7628 | 38% | 0.020 | 0.51 | 4.74 0.0130 |
4.70 0.0150 |
4.69 0.0160 |
4.67 0.0170 |
4.60 0.0170 |
3 x 7628 | 41% | 0.022 | 0.56 | 4.70 0.0140 |
4.66 0.0150 |
4.65 0.0170 |
4.62 0.0170 |
4.57 0.0180 |
3 x 7628 | 44% | 0.024 | 0.61 | 4.58 0.0150 |
4.56 0.0160 |
4.53 0.0170 |
4.51 0.0180 |
4.46 0.0180 |
4 x 7628 | 39% | 0.028 | 0.71 | 4.72 0.0130 |
4.68 0.0150 |
4.67 0.0170 |
4.65 0.0170 |
4.56 0.0170 |
4 x 7628 | 41% | 0.030 | 0.76 | 4.70 0.0140 |
4.66 0.0150 |
4.65 0.0170 |
4.62 0.0170 |
4.57 0.0180 |
4 x 7628 | 44% | 0.031 | 0.80 | 4.58 0.0150 |
4.56 0.0160 |
4.53 0.0170 |
4.51 0.0180 |
4.46 0.0180 |
5 x 7628 | 39% | 0.035 | 0.90 | 4.72 0.0130 |
4.68 0.0150 |
4.67 0.0170 |
4.65 0.0170 |
4.56 0.0170 |
5 x 7628 | 41% | 0.038 | 0.96 | 4.70 0.0140 |
4.66 0.0150 |
4.65 0.0170 |
4.62 0.0170 |
4.57 0.0180 |
5 x 7628 | 44% | 0.039 | 1.00 | 4.58 0.0150 |
4.56 0.0160 |
4.53 0.0170 |
4.51 0.0180 |
4.46 0.0180 |
6 x 7628 | 39% | 0.043 | 1.08 | 4.72 0.0130 |
4.68 0.0150 |
4.67 0.0170 |
4.65 0.0170 |
4.56 0.0170 |
6 x 7628 | 44% | 0.047 | 1.20 | 4.58 0.0150 |
4.56 0.0160 |
4.53 0.0170 |
4.51 0.0180 |
4.46 0.0180 |
8 x 7628 | 39% | 0.057 | 1.46 | 4.72 0.0130 |
4.68 0.0150 |
4.67 0.0170 |
4.65 0.0170 |
4.56 0.0170 |
8 x 7628 | 42% | 0.060 | 1.52 | 4.67 0.0140 |
4.64 0.0150 |
4.62 0.0170 |
4.60 0.0180 |
4.55 0.0180 |
9 x 7628 | 39% | 0.061 | 1.55 | 4.72 0.0130 |
4.68 0.0150 |
4.67 0.0170 |
4.65 0.0170 |
4.56 0.0170 |
10 x 7628 | 41% | 0.076 | 1.93 | 4.70 0.0140 |
4.66 0.0150 |
4.65 0.0170 |
4.62 0.0170 |
4.57 0.0180 |
11 x 7628 | 41% | 0.079 | 2.00 | 4.70 0.0140 |
4.66 0.0150 |
4.65 0.0170 |
4.62 0.0170 |
4.57 0.0180 |
13 x 7628 | 41% | 0.094 | 2.40 | 4.70 0.0140 |
4.66 0.0150 |
4.65 0.0170 |
4.62 0.0170 |
4.57 0.0180 |
16 x 7628 | 41% | 0.118 | 3.00 | 4.70 0.0140 |
4.66 0.0150 |
4.65 0.0170 |
4.62 0.0170 |
4.57 0.0180 |
18 x 7628 | 40% | 0.126 | 3.20 | 4.71 0.0140 |
4.67 0.0150 |
4.66 0.0170 |
4.63 0.0170 |
4.58 0.0170 |
Prepreg Data
Glass Style | Resin Content % | Thickness (inch) | Thickness (mm) | Dielectric Constant (DK)/ Dissipation Factor (DF) | ||||
---|---|---|---|---|---|---|---|---|
100 MHz | 500 MHz | 1 GHz | 2 GHz | 5 GHz | ||||
106 | 73% | 0.0023 | 0.058 | 4.10 0.0180 |
4.04 0.0210 |
4.02 0.0240 |
3.98 0.0250 |
3.91 0.0250 |
1080 | 64% | 0.0030 | 0.077 | 4.44 0.0170 |
4.20 0.0190 |
4.18 0.0220 |
4.12 0.0230 |
4.07 0.0230 |
1080 | 72% | 0.0040 | 0.102 | 4.11 0.0180 |
4.05 0.0210 |
4.03 0.0240 |
4.00 0.0250 |
3.92 0.0250 |
2113 | 54% | 0.0039 | 0.100 | 4.43 0.0150 |
4.39 0.0170 |
4.37 0.0200 |
4.34 0.0210 |
4.27 0.0210 |
2125 | 53% | 0.0041 | 0.105 | 4.44 0.0150 |
4.41 0.0170 |
4.39 0.0200 |
4.36 0.0200 |
4.29 0.0200 |
2125 | 62% | 0.0053 | 0.134 | 4.28 0.0170 |
4.23 0.0190 |
4.21 0.0220 |
4.18 0.0220 |
4.11 0.0230 |
2116 | 50% | 0.0047 | 0.120 | 4.50 0.0150 |
4.46 0.0170 |
4.45 0.0190 |
4.42 0.0200 |
4.36 0.0200 |
2116 | 57% | 0.0054 | 0.138 | 4.37 0.0160 |
4.33 0.0180 |
4.31 0.0200 |
4.27 0.0210 |
4.21 0.0210 |
7628 | 45% | 0.0078 | 0.198 | 4.61 0.0140 |
4.58 0.0160 |
4.56 0.0180 |
4.54 0.0180 |
4.47 0.0180 |
7628 | 50% | 0.0088 | 0.223 | 4.50 0.0150 |
4.46 0.0170 |
4.45 0.0190 |
4.42 0.0200 |
4.36 0.0200 |
NOTE
Revision:
A - Initial web release 03/21
Resource Title & Summary | Date Updated |
---|---|
DE104 RAILWAY Standard EN 45545-2:2020 R25 Approval | 01/12/2023 |
DE104 RAILWAY Standard EN 45545-2:2020 R24 Approval | 10/07/2024 |
DE104 Laminate Supplemental | 03/20/2024 |
DE104 Prepreg Supplemental | 03/20/2024 |
Isola Laminate Outgassing Data Properties | 03/22/2024 |
DE104 Processing Guide | 02/10/2023 |
DE104 Laminate Safety Data Sheet | 02/16/2021 |
DE104 Prepreg Safety Data Sheet | 02/16/2021 |
DE104 Laminate RoHS Declaration | 03/20/2024 |
DE104 Prepreg RoHS Declaration | 03/20/2024 |
Resources
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